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The production process of QDPP integrated sewage treatment equipment reflects a high degree of mechanization and automation, and ensures the stability and consistency of product quality. Its main production process includes the following key steps:
1. Tank production:
The tank adopts the production process of one forming and multiple winding. In this process, the bottom material of the tank goes through sufficient air cooling process, the bottom material crystallization is completed, and the internal material is fully released.
Subsequently, the bottom surface is reheated to wrap around the next layer. According to the thickness of the tank joint, the number of winding will also vary.
This process ensures that the tank has a wall thickness of up to 10-80mm, greatly enhancing the strength and durability of the tank.
2. External welding:
External welding adopts imported automatic extrusion welding unit to realize primary welding molding of large weld.
During the welding process, the new PPH particles with the same properties as the tank are hot melted at the large weld and integrated with the tank bottom and tank.
This process not only improves the integrity of the weld, but also enhances the corrosion resistance and leakage resistance of the product.
3. Internal welding:
Internal welding also adopts the automatic long-arm extrusion welding process, which hot melts the new PPH particles in the internal weld, and integrates with the tank bottom and the tank body.
This internal welding process is the same principle as the external welding, but the equipment is different, ensuring the smooth appearance and high quality of the weld.
4.Installation and debugging:
The last process is internal installation, using the imported small automatic extrusion welding unit, the takeover and flange welding molding, and open the corresponding size of the diameter on the tank, using the German MUNSCH portable extrusion welding machine for welding.
The whole installation process is flexible and convenient, and can be customized according to customer needs.
Model | Treatment Capacity (m³/d) | Dimensions (L x W x H) (m) | Equipment Weight (t) |
Operating Weight (t) |
Total Installed Power (kw) |
Operating Power (kw) | Operating Cost (CNY/ton of water) | Operating Cost (CNY/day) |
Cable Specifications (mm) | Equipment Footprint (m²) |
WSZ-0.25 | 5 | φ1.5×3.9m | 0.41 | 6.7 | 5.7 | 3.65 | 6.57 | 32.85 | 4 | 16 |
WSZ-0.5 | 10 | φ1.5×4.5m | 0.45 | 7.85 | 5.7 | 3.65 | 3.28 | 32.85 | 4 | 18 |
WSZ-1 | 20 | φ2×4.9m | 0.7 | 14.8 | 5.7 | 3.65 | 1.64 | 32.85 | 4 | 23 |
WSZ-1.25 | 30 | φ2×6.1m | 1 | 18.8 | 5.7 | 3.65 | 1.1 | 32.85 | 4 | 26 |
WSZ-1.67 | 40 | φ2.5×5.8m | 1.4 | 27.3 | 5.7 | 3.65 | 0.82 | 32.85 | 4 | 31 |
WSZ-2 | 50 | φ2.5×6.8m | 1.63 | 32.53 | 7.5 | 4.55 | 0.82 | 40.95 | 6 | 34 |
WSZ-2.5 | 60 | φ2.5×7.7m | 1.75 | 37.05 | 7.5 | 4.55 | 0.68 | 40.95 | 6 | 36 |
WSZ-3 | 70 | φ2.5×8.7m | 1.95 | 42.15 | 7.5 | 4.55 | 0.58 | 40.95 | 6 | 41 |
WSZ-3.5 | 80 | φ2.5×9.7m | 2.2 | 47.3 | 7.5 | 4.55 | 0.51 | 40.95 | 6 | 45 |
WSZ-4 | 100 | φ2.5×11.7m | 2.6 | 57.5 | 7.5 | 4.55 | 0.41 | 40.95 | 6 | 52 |
WSZ-5 | 120 | φ3×10.5m | 3.2 | 73.2 | 9.45 | 5.7 | 0.43 | 51.3 | 6 | 60 |
WSZ-6 | 150 | φ3×12.7m | 3.65 | 89.15 | 9.45 | 5.7 | 0.34 | 51.3 | 6 | 72 |
WSZ-7 | 170 | φ3×14.2m | 4.2 | 100.3 | 9.45 | 5.7 | 0.3 | 51.3 | 6 | 77 |
WSZ-8 | 200 | φ3×16.5m | 4.9 | 117.3 | 11.85 | 7.1 | 0.32 | 63.9 | 6 | 91 |
WSZ-10 | 250 | Φ3×10.8m 2 units | 6.3 | 146.2 | 12.9 | 7.8 | 0.28 | 70.2 | 10 | 110 |
WSZ-12.5 | 300 | Φ3×12.7m 2 units | 7.1 | 173.9 | 16.6 | 10 | 0.3 | 90 | 10 | 127 |
WSZ-15 | 360 | Φ3×15m 2 units | 8.7 | 208 | 17.8 | 10.8 | 0.27 | 97.2 | 10 | 145 |
WSZ-17 | 400 | Φ3×16.5m 2 units | 9.8 | 230.3 | 21.8 | 12.8 | 0.288 | 115.2 | 16 | 159 |
WSZ-20 | 500 | Φ3×14m 3 units | 12 | 287.6 | 21.8 | 12.8 | 0.23 | 115.2 | 16 | 193 |
1. Hotels, restaurants, sanatoriums, hospitals.
2. Residential communities, villages, townships.
3. Stations, airports, seaports, ships.
4. Factories, mines, units, tourist spots, scenic areas.
5. Various industrial organic wastewater similar to domestic sewage.
Founded in 2013, Shandong Zhong Qiao Enlightenment Environmental Protection Equipment Co., Ltd. is a high-tech enterprise that integrates technology research and development, project design, equipment manufacturing, engineering installation, commissioning, operation, and technical consulting services.
The company mainly customizes high-end integrated sewage treatment equipment, air flotation machines, and non-standard sewage treatment equipment.
The production workshop covers an area of 40,000 square meters and is equipped with large bending machines, shearing machines, rolling machines, laser cutting and blanking machines, automatic welding, and other production machinery.
It also has high-end technical talents such as process designers, industrial designers, mechanical engineers, and environmental engineers.
Over the years, it has been dedicated to research, innovation, and deep cultivation of integrated sewage treatment equipment, pursuing excellence and promoting the progress of water treatment technology and the manufacturing industry.
Core products such as Zhong Qiao Box, Zhong Qiao Tank, MBBR Integrated Sewage Treatment Equipment, and QDPP Integrated Sewage Treatment Equipment have been launched successively.
The company has strong technical and production capabilities, as well as a team of dedicated water treatment professionals.
It holds a Class II qualification for professional contracting of environmental protection engineering, a safety production license, more than 50 utility model patents, 13 invention patents, and 1 international invention patent, 27 software copyrights, and has passed the CEP certification of the China Environmental Protection Association and the three-system certification.
The company has been awarded multiple titles and honors such as "Specialized and New", "Invisible Champion of Weifang City", "Enterprise Technology Center", "Famous Brand of Shandong Province", "One Enterprise One Technology R&D Center", "Weifang Industrial Design Center", and "Weifang Key Laboratory".
It has experienced process design and industrial design teams, a high-level and high-quality production team, professional service personnel, and a meticulous, efficient, and responsive after-sales team.